I've been putting off finishing the cabinets that I've been promising my wife for what may or may not be about 2 years. Getting close now but I need to put together some raised panel doors and that requires using a gigantic router bit. The thing terrifies me when it's spinning. I'd built a homemade router table that basically consists of the router base screwed to a board and then dropped into the cutout of a bench. It technically works but things aren't quite even and nothing is a good fit so it moves around. Even with a fence that I put some work into I was getting bad results and decided to bite the bullet and buy a commercial table.
I'd used the Bosch before and I liked it so it was the obvious choice. I rushed into it though(hey, it was on sale!) and when the description specifically called out the Dewalt routers it was compatible with I just assumed my DW610 would fit. They can't be that different right? Wrong. After I got it all assembled as the last step I go to attach it and no matter what angle I turned the plate there was nothing that lined up. There is supposedly a plate that Bosch sells to fit other routers but I've seen debate about it ever existing and in any case you can't get it now. The best there is is a flimsy plastic one. Fortunately I noticed that the plate had three un-drilled areas that looked to line up with the pattern on my routers base. "Hey, I've for a drill press, lets do this".
With minimal planning I was able to get wonderful results so I would recommend anyone in a similar position consider this approach to either returning a good table or shelling out more money for an inferior solution or at worst a custom job from someone else. Check out the video but I've outlined the basic steps below. There are better and more precise methods but these worked for me.
- Remove the base plate from your router to use as a template
- Eyeball the intesection of base plate's holes locations to the mounting plate's un-drilled areas
- Tape them together like that and turn them over
- Use a center punch to mark the holes and give your drill-bit a good place to start
- Find a bit that fits the mounting holes you are replicating and put it in the drill press
- Make sure your bit is centered and drill out the holes
- Text mount the plate before going further in case you screwed it up
- Flip it over and find a bit that matches the countersink hole
- Line it up the best you can and drill just enough so the machine screw head will sit below the surface
- Try the included screws and if they fit, you're done.
The one Issue I had was that the mounting holes in my base don't go all the way through so the included screws bottomed out before they were tightened. A quick trip to Lowes on the way home from work solved that problem and now I have a perfectly mounted router and a good base.
No comments:
Post a Comment